B-MAX 2012 – Power Brake Actuation – Brake Booster1.5L Duratorq-TDCi (55kW/75PS)/1.6L Duratorq-TDCi (70kW/95PS) (T3), RHD FWD – Removal and Installation

Power Brake Actuation - Brake Booster—1.5L Duratorq-TDCi (55kW/75PS)/1.6L Duratorq-TDCi (70kW/95PS) (T3), RHD FWD

B-MAX 2012.75 (01/2012-)

Removal and Installation

General Equipment

Trolley Jack

Removal

NOTE: Removal steps in this procedure may contain installation details.

Refer to: Brake and Clutch Systems Health and Safety Precautions (100-00 General Information, Description and Operation).

Refer to: Brake Master Cylinder (206-06 Hydraulic Brake Actuation, Removal and Installation).

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NOTICE: Make sure that all openings are sealed.
Torque: 18 Nm

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NOTE: The brake pedal actuating rod pin will be damaged during removal.
Torque: 23 Nm

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Refer to: Cowl Panel Grille (501-02 Front End Body Panels, Removal and Installation).

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Vehicles with air conditioning

Refer to: Thermostatic Expansion Valve Manifold and Tube Assembly - 1.0L EcoBoost (74kW/100PS)/1.0L EcoBoost (90kW/120PS) (412-01 Climate Control, Removal and Installation).

All vehicles

Refer to: Jacking and Lifting (100-02 Jacking and Lifting, Description and Operation).

1. NOTE: Make sure that a new component is installed.
1. Torque: 48 Nm

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Torque: 70 Nm

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Use the General Equipment: Trolley Jack

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Torque: 5 Nm

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NOTICE: Make sure that the brake booster push rod is correctly located.

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Installation

To install, reverse the removal procedure.

NOTE: Only tighten the nuts and bolts finger tight at this stage.

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Torque: 48 Nm

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