B-MAX 2012 – Engine – 1.4L Duratec-16V (66kW/90PS) – Engine – Installation

Engine - 1.4L Duratec-16V (66kW/90PS) - EngineB-MAX 2012.75 (01/2012-)

Installation

Special Tool(s) / General Equipment

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204-609
Protection Cap, Ball Joint Gaiter

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205-775
Protector, Halfshaft Seal

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303-122
Lifting Bracket, Engine
Cable Ties
Floor Crane
Hose Clamp Remover/Installer
Lower Arm Down Force Lever
Mounting Table Set
Retaining Strap
Wooden Block
Materials
NameSpecification
?????? K-HT
A88S-X1C220-AA
ESD-M1C220-A
  1. Install Special Service Tool: 303-122.
    Use the General Equipment: Floor Crane

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  1. Apply a thin coating.
    Material: ESD-M1C220-A (?????? K-HT / A88S-X1C220-AA)

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  1. cautionNOTICE: Make sure that the locating dowels remain installed.

    Torque: 48 Nm

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  1. Torque: 48 Nm

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  1. Torque: 48 Nm

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  1. Torque: 48 Nm

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  1.  
    1. Torque: 6 Nm
    1. Torque: 12 Nm
    1. Torque: 35 Nm

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  1. warningWARNING: Always secure engines, transmissions, or other heavy components to the support fixture with straps and wooden support blocks. Improperly secured assemblies could fall off the fixture, resulting in serious personal injury.

    Use the General Equipments: Mounting Table Set, Wooden Block, Retaining Strap

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  1. Remove Special Service Tool: 303-122.
    Remove the General Equipment: Floor Crane

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  1. cautionNOTICE: Make sure that no components catch.

    Lower the vehicle to take the load off the engine mountings.
    Refer to: Jacking and Lifting (100-02 Jacking and Lifting, Description and Operation).

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  1. NOTE: Make sure that the component is installed to the position noted before removal.

    1. NOTE: Only tighten the bolts finger tight at this stage.

    1. Torque: 125 Nm

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  1. Torque: 8 Nm

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  1. NOTE: Make sure that the component is installed to the position noted before removal.

    1. Torque: 80 Nm

    1. NOTE: Only tighten the bolts finger tight at this stage.

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  1. Remove the General Equipments: Retaining Strap, Wooden Block, Mounting Table Set
  1. Torque: 48 Nm

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  1. Torque: 90 Nm

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  1. cautionNOTICE: If the fluid is spilled on the paintwork, the affected area must be immediately washed down with cold water.

    Refer to: Clutch System Bleeding (308-00 Manual Transmission and Clutch - General Information, General Procedures).

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  1. Refer to: Quick Release Coupling (310-00A Fuel System - General Information - 1.0L EcoBoost (74kW/100PS)/1.0L EcoBoost (90kW/120PS)/1.0L EcoBoost (103kW/140PS) (YY), General Procedures).

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  1. Use the General Equipment: Hose Clamp Remover/Installer

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  1. Torque: 48 Nm

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  1. cautionNOTICE: Jointing compound must not be used forward of the catalytic converter.

    Torque:
    Stage 1:
    20 Nm
    Stage 2:
    55 Nm

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  1. cautionNOTICE: Make sure that the exhaust flexible pipe is not forcibly bent or twisted.

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  1. NOTE: Install all the bolts finger tight before final tightening.

    1. Torque: 51 Nm
    1. Torque: 25 Nm

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  1. cautionNOTICE: Make sure that the exhaust flexible pipe is not forcibly bent or twisted.

    Remove the General Equipment: Cable Ties

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  1. Torque: 10 Nm

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  1. cautionNOTICE: Gearshift cables must not be kinked or bent.

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  1.  
    1. If equipped.

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Vehicles with air conditioning

  1. cautionNOTICE: Make sure that no strain is placed on the refrigerant lines.

    Remove the General Equipment: Cable Ties
    Torque: 25 Nm

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  1. NOTE: Make sure that a new component is installed.

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  1.  
    1. Use Special Service Tool: 205-775.

    1. 2. NOTICE:

      caution The inner constant velocity (CV) joint must not be bent more than 18°.

      caution The outer constant velocity (CV) joint must not be bent more than 45°.

      caution Make sure that the strut is not moved more than necessary to prevent damage to top mount.

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  1. cautionNOTICE: Take extra care not to damage the seal.

    Remove the special tool before completely installing the halfshaft.
    Remove Special Service Tool: 205-775.

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  1. Remove Special Service Tool: 204-609.

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  1. Use the General Equipment: Lower Arm Down Force Lever

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  1. WARNINGS:

    warning Make sure that a new bolt is installed.

    warning Make sure that a new nut is installed.

    Torque: 52 Nm

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  1. Torque: 28 Nm

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  1. Refer to: Transmission Fluid Level Check (308-03 Manual Transmission - 5-Speed Manual Transmission – B5/IB5, General Procedures).
    Refer to: Transmission Fluid Level Check (307-01 Automatic Transmission - 6-Speed PowerShift Transmission – DPS6/6DCT250, General Procedures).
  1. If equipped.

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  1. Refer to: Wheel and Tire (204-04A Wheels and Tires, Removal and Installation).

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  1. NOTICE:

    caution The outer constant velocity (CV) joint must not be bent more than 45°.

    caution The inner constant velocity (CV) joint must not be bent more than 18°.

    caution Make sure that the strut is not moved more than necessary to prevent damage to top mount.

    caution Take extra care not to damage the edges of the component.

    caution Take extra care not to damage the mating faces.

    caution Take extra care not to damage the seal.

    Install Special Service Tool: 205-775.

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  1. cautionNOTICE: Take extra care not to damage the seal.

    Remove Special Service Tool: 205-775.
  1.  

    1. 1. NOTICE:

      caution The outer constant velocity (CV) joint must not be bent more than 45°.

      caution The inner constant velocity (CV) joint must not be bent more than 18°.

      caution Make sure that the strut is not moved more than necessary to prevent damage to top mount.

    1. NOTE: Make sure that a new component is installed.

    1. 3. cautionNOTICE: Make sure that new nuts are installed.

      Torque:
      Stage 1:
      6 Nm
      Stage 2:
      25 Nm

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  1. Remove Special Service Tool: 204-609.

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  1. Use the General Equipment: Lower Arm Down Force Lever

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  1. WARNINGS:

    warning Make sure that a new bolt is installed.

    warning Make sure that a new nut is installed.

    Torque: 52 Nm

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  1. Torque: 28 Nm

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  1. Refer to: Transmission Fluid Level Check (308-03 Manual Transmission - 5-Speed Manual Transmission – B5/IB5, General Procedures).
    Refer to: Transmission Fluid Level Check (307-01 Automatic Transmission - 6-Speed PowerShift Transmission – DPS6/6DCT250, General Procedures).
  1. If equipped.

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  1. Refer to: Wheel and Tire (204-04A Wheels and Tires, Removal and Installation).
  1. Refer to: Generator (414-02B Generator and Regulator - 1.4L Duratec-16V (66kW/90PS), Removal and Installation).

  1. cautionNOTICE: Make sure that no strain is placed on the refrigerant lines.

    Use the General Equipment: Hose Clamp Remover/Installer
    Torque: 10 Nm

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  1. Refer to: Quick Release Coupling (310-00A Fuel System - General Information - 1.0L EcoBoost (74kW/100PS)/1.0L EcoBoost (90kW/120PS)/1.0L EcoBoost (103kW/140PS) (YY), General Procedures).
    Use the General Equipment: Hose Clamp Remover/Installer

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  1. Torque: 25 Nm

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  1. Torque: 15 Nm

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  1. Refer to: Battery Tray (414-01 Battery, Mounting and Cables, Removal and Installation).
  1. Refer to: Engine Cooling System Draining, Vacuum Filling and Bleeding (303-03C Engine Cooling - 1.6L Duratec-16V Ti-VCT (77kW/105PS) – Sigma, General Procedures).
  1. Refer to: Transmission Fluid Level Check (308-03 Manual Transmission - 5-Speed Manual Transmission – B5/IB5, General Procedures).

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