B-MAX 2012 – Engine – 1.0L EcoBoost (74kW/100PS)/1.0L EcoBoost (90kW/120PS)/1.0L EcoBoost (103kW/140PS) (YY) – Valve Cover – Removal and Installation

Engine - 1.0L EcoBoost (74kW/100PS)/1.0L EcoBoost (90kW/120PS)/1.0L EcoBoost (103kW/140PS) (YY) - Valve CoverB-MAX 2012.75 (01/2012-)
Removal and Installation

Special Tool(s) / General Equipment

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310-137
Disconnect Tool, Fuel Line
Hose Clamp Remover/Installer
Materials
NameSpecification
RTV Silicone Sealant
WSE-M4G323-A6
????????? ??? ???????????? ???? ?naerob LR
2U7J-M2G348-AB
WSK-M2G348-A5

Removal

NOTE: Removal steps in this procedure may contain installation details.

  1. Refer to: Fuel Rail (303-04A Fuel Charging and Controls - 1.0L EcoBoost (74kW/100PS)/1.0L EcoBoost (90kW/120PS)/1.0L EcoBoost (103kW/140PS) (YY), Removal and Installation).

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  1.  
    1. Use the General Equipment: Hose Clamp Remover/Installer
      Torque: 11 Nm

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  1. NOTE: The O-ring seal is to be reused unless damaged.

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  1. faceshield gloves flammable pressure noSmoking noFire

    warningWARNING: Fuel may remain pressurized in some fuel lines after the Fuel System Pressure Release procedure. Wear safety gloves and a face shield when disconnecting pressure lines to avoid skin and eye contact. Failure to follow this instruction may result in serious personal injury.

    NOTE: Make sure that the quick release couplings are correctly engaged.

    NOTE: Be prepared to collect escaping fluid.

    Always wrap the fuel line connection with a towel before disconnecting it.
    Use Special Service Tool: 310-137.

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  1. Loosen each bolt 1 turn at a time until all bolts are removed.

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  1. Use the General Equipment: Hose Clamp Remover/Installer

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  1. Torque:
    11 Nm
    6 Nm

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Installation

  1. To install, reverse the removal procedure.
  1. NOTE: Make sure that the component is clean, free of foreign material and lubricant.

    1. NOTE: The component must be installed within 10 minutes of applying the sealant.

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  1. NOTE: Only tighten the bolts finger tight at this stage.

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  1. Torque: 10 Nm

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  1.  
    1. NOTE: Component(s) must be lubricated with clean engine oil.

      NOTE: Use a new seal.

    1. NOTE: Only use moderate force.

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  1.  
    1. NOTE: Make sure that new bolts are installed.

      NOTE: Only tighten the bolts finger tight at this stage.

      Tighten each bolt 0.5 turn at a time.
    1. Torque:
      Stage 1:
      5 Nm
      Stage 2:
      13 Nm

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  1.  
    1. NOTE: The O-ring seal is to be reused unless damaged.

      NOTE: Component(s) must be lubricated with clean engine oil.

    1. Torque: 10 Nm

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