B-MAX 2012 – Fuel Tank and Lines – 1.4L Duratec-16V Flex Fuel (71kW/96PS) Sigma, Liquefied Petroleum Gas (LPG) – Gas Fuel Vaporizer – Removal and Installation

Fuel Tank and Lines - 1.4L Duratec-16V Flex Fuel (71kW/96PS) – Sigma, Liquefied Petroleum Gas (LPG) - Gas Fuel VaporizerB-MAX 2012.75 (01/2012-)
Removal and Installation

Special Tool(s) / General Equipment

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418-537
Drill Bush, Powertrain Control Module
3.5 mm Drill Bit
Center Punch
Hose Clamp(s)
Hose Clamp Remover/Installer
Materials
NameSpecification
??????????? ???????? Super Plus Premium
4U7J-19544-xxxx
WSS-M97B44-D

Removal

NOTE: Removal steps in this procedure may contain installation details.

  1. NOTE: Before beginning any work on the LPG/CNG system, make sure the pressure is fully discharged. After service work is completed, a leak test much be performed and any gas leaks repaired.

    Refer to: Gas Fuel System Pressure Release (310-00C Fuel System - General Information - 1.4L Duratec-16V Flex Fuel (71kW/96PS) – Sigma, Liquefied Petroleum Gas (LPG), General Procedures).
  1. Remove the following items:
    • Refer to: Battery (414-01 Battery, Mounting and Cables, Removal and Installation).
Vehicles with powertrain control module (PCM) security shield
  1. Use Special Service Tool: 418-537.
    Use the General Equipments: 3.5 mm Drill Bit, Center Punch

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Vehicles without powertrain control module (PCM) security shield

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All vehicles

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  1. NOTE: Make sure that the component terminals are not bent or damaged.

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  1. Torque: 12 Nm

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  1.  
    1. Use the General Equipment: Hose Clamp Remover/Installer
    1. Use the General Equipment: Hose Clamp Remover/Installer
    1. Use the General Equipment: Hose Clamp(s)
    1. NOTE: Be prepared to collect escaping fluid.

      Use the General Equipment: Hose Clamp Remover/Installer
    1. Torque: 16 Nm
    1. Torque: 20 Nm

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Installation

  1. To install, reverse the removal procedure.
Vehicles with powertrain control module (PCM) security shield
  1. Tighten the shear bolt until the head is sheared off.

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All vehicles
  1. cautionNOTICE: Make sure that fluid level is to the MAX mark.

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  1. Refer to: Gas Fuel System Leak Test Using Electronic Leak Detector (310-00C Fuel System - General Information - 1.4L Duratec-16V Flex Fuel (71kW/96PS) – Sigma, Liquefied Petroleum Gas (LPG), General Procedures).
    Refer to: Gas Fuel System Leak Test Using Leak Detector Spray (310-00C Fuel System - General Information - 1.4L Duratec-16V Flex Fuel (71kW/96PS) – Sigma, Liquefied Petroleum Gas (LPG), General Procedures).
  1. NOTE: This step is only necessary when installing a new component.

    Refer to: Gas Fuel Vaporizer Adjustment (310-01C Fuel Tank and Lines - 1.4L Duratec-16V Flex Fuel (71kW/96PS) – Sigma, Liquefied Petroleum Gas (LPG), General Procedures).

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