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Removal Special Tool(s) / General Equipment | 309-004 Pliers, Exhaust Clamps | | 309-005 Pliers, Exhaust Hangers | Cable Ties | Hose Clamp Remover/Installer | Mounting Table Set | Retaining Strap | Wooden Block |
Refer to: Battery Tray (414-01 Battery, Mounting and Cables, Removal and Installation).
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Refer to: Cooling Fan Motor and Shroud (303-03E Engine Cooling - 1.5L Duratorq-TDCi (70kW/95PS)/1.5L Duratorq-TDCi (55kW/75PS) (XU), Removal and Installation).
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 NOTICE: Make sure that all openings are sealed.
NOTE: Use suitable paper to absorb any escaping fluid. Refer to: Quick Release Coupling (310-00F Fuel System - General Information - 1.5L Duratorq-TDCi (70kW/95PS)/1.5L Duratorq-TDCi (55kW/75PS) (XU), General Procedures).
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NOTE: Be prepared to collect escaping fluid.
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NOTE: Be prepared to collect escaping fluid.
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Refer to: Quick Release Coupling (310-00F Fuel System - General Information - 1.5L Duratorq-TDCi (70kW/95PS)/1.5L Duratorq-TDCi (55kW/75PS) (XU), General Procedures).
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NOTICE: Make sure that the exhaust flexible pipe is not forcibly bent or twisted.
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Refer to: Accessory Drive Belt (303-05E Accessory Drive - 1.5L Duratorq-TDCi (70kW/95PS)/1.5L Duratorq-TDCi (55kW/75PS) (XU), Removal and Installation).
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Vehicles with air conditioning NOTE: Make sure that no components catch.
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6-Speed Manual Transmission - B6 Refer to: Front Halfshaft LH - Detach from the transmission (205-04D, Removal and Installation).
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Refer to: Front Halfshaft RH - Detach from the transmission (205-04D, Removal and Installation).
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NOTICE: Gearshift cables must not be kinked or bent.
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NOTICE: If the brake fluid is spilled on the paintwork, the affected area must be immediately washed down with cold water. Make sure that all openings are sealed with clean blanking caps. NOTE: Be prepared to collect escaping fluid.
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6-Speed Manual Transmission 6MX65 Refer to: Front Halfshaft LH - Detach from the transmission (205-04C, Removal and Installation).
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Refer to: Front Halfshaft RH - Detach from the transmission (205-04C, Removal and Installation).
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NOTICE: Gearshift cables must not be kinked or bent.
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NOTICE: Make sure that all openings are sealed. NOTE: Be prepared to collect escaping fluid.
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 WARNING: Always secure engines, transmissions, or other heavy components to the support fixture with straps and wooden support blocks. Improperly secured assemblies could fall off the fixture, resulting in serious personal injury.
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NOTICE: Make sure that no components catch. Refer to: Jacking and Lifting (100-02, Description and Operation).
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WARNING: Always secure engines, transmissions, or other heavy components to the support fixture with straps and wooden support blocks. Improperly secured assemblies could fall off the fixture, resulting in serious personal injury. NOTICE: Make sure that no components catch.
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