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Disassembly Special Tool(s) / General Equipment | 205-072 Universal Flange Holding Wrench | | 303-293 Remover, Crankshaft Seal | | 303-393 Locking Tool, Flywheel | | 303-435 Mounting Stand | | 303-435-06 Mounting Bracket for 303-435 | | 303-435-13C Mounting Plate for 303-435-06 | | 303-732 Alignment Peg, Crankshaft | | 303-735 Alignment Peg, Camshaft | Dowel with a Diameter of 6 mm | Two Leg Puller |
NOTE: Be prepared to collect escaping fluid. NOTE: The oil drain plug with O-ring seal is to be reused unless damaged.
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NOTICE: Make sure that the crankshaft is not rotated while the special tool is installed.
Install Special Service Tool: 303-393.
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NOTICE: Make sure that the crankshaft is not rotated while the special tool is installed.
Remove Special Service Tool: 303-393.
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NOTICE: Take extra care when handling the crankshaft position (CKP) sensor ring.
NOTE: Only tighten the bolt finger tight at this stage.
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NOTE: The special tool can only be installed if the valve timing is correct. Install Special Service Tool: 303-732.
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NOTICE: Only rotate the camshaft clockwise.
NOTE: The special tool can only be installed if the valve timing is correct. Install Special Service Tool: 303-735.
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Remove Special Service Tool: 303-732.
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Remove Special Service Tool: 303-735.
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NOTICE: Take extra care when handling the crankshaft position (CKP) sensor ring.
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NOTICE: Extreme cleanliness must be exercised when handling the components.
Use an open-ended wrench to prevent the component from turning.
Make sure that the fuel line remains in contact at both ends until both unions nuts have been unscrewed and the area around the joints thoroughly cleaned.
Use suitable paper to absorb any escaping fluid.
Make sure that all openings are sealed with clean blanking caps.
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NOTICE: Extreme cleanliness must be exercised when handling the components.
Make sure that all openings are sealed with clean blanking caps.
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NOTE: Note the position of the components before removal.
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NOTE: Note the position of the components before removal.
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NOTE: Note the position of the components before removal.
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Determine the cylinder head gasket.
Refer to: Specifications (303-01F Engine - 1.5L Duratorq-TDCi (70kW/95PS)/1.5L Duratorq-TDCi (55kW/75PS) (XU), Specifications).
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- Remove the following items:
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