B-MAX 2012 – Engine – 1.5L Duratorq-TDCi (70kW/95PS)/1.5L Duratorq-TDCi (55kW/75PS) (XU) – Engine – Disassembly

Engine - 1.5L Duratorq-TDCi (70kW/95PS)/1.5L Duratorq-TDCi (55kW/75PS) (XU) - EngineB-MAX 2012.75 (01/2012-)

Disassembly

Special Tool(s) / General Equipment

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205-072
Universal Flange Holding Wrench

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303-293
Remover, Crankshaft Seal

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303-393
Locking Tool, Flywheel

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303-435
Mounting Stand

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303-435-06
Mounting Bracket for 303-435

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303-435-13C
Mounting Plate for 303-435-06

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303-732
Alignment Peg, Crankshaft

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303-735
Alignment Peg, Camshaft
Dowel with a Diameter of 6 mm
Two Leg Puller
  1. Use Special Service Tools: 303-435, 303-435-06, 303-435-13C.

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  1. NOTE: Be prepared to collect escaping fluid.

    NOTE: The oil drain plug with O-ring seal is to be reused unless damaged.

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  1. cautionNOTICE: Make sure that the crankshaft is not rotated while the special tool is installed.

    Install Special Service Tool: 303-393.

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  1. Loosen: 2 turn(s)

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  1. Loosen: 2 turn(s)

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  1. cautionNOTICE: Make sure that the crankshaft is not rotated while the special tool is installed.

    Remove Special Service Tool: 303-393.

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  1. cautionNOTICE: Take extra care when handling the crankshaft position (CKP) sensor ring.

    NOTE: Only tighten the bolt finger tight at this stage.

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  1. NOTE: The special tool can only be installed if the valve timing is correct.

    Install Special Service Tool: 303-732.

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  1. cautionNOTICE: Only rotate the camshaft clockwise.

    NOTE: The special tool can only be installed if the valve timing is correct.

    Install Special Service Tool: 303-735.

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  1. Use the General Equipment: Dowel with a Diameter of 6 mm

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  1. Remove Special Service Tool: 303-732.

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  1. Remove Special Service Tool: 303-735.

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  1. Use the General Equipment: Dowel with a Diameter of 6 mm

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  1. cautionNOTICE: Take extra care when handling the crankshaft position (CKP) sensor ring.

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  1. Use Special Service Tool: 205-072.

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  1. Use Special Service Tool: 303-293.

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  1. Loosen: 2 turn(s)

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  1. goggles pressure

    NOTICE:

    caution Extreme cleanliness must be exercised when handling the components.

    caution Use an open-ended wrench to prevent the component from turning.

    caution Make sure that the fuel line remains in contact at both ends until both unions nuts have been unscrewed and the area around the joints thoroughly cleaned.

    caution Use suitable paper to absorb any escaping fluid.

    caution Make sure that all openings are sealed with clean blanking caps.

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  1. NOTICE:

    caution Extreme cleanliness must be exercised when handling the components.

    caution Make sure that all openings are sealed with clean blanking caps.

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  1. Use Special Service Tool: 303-732.
    Use the General Equipment: Two Leg Puller

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  1. Use Special Service Tool: 303-293.

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  1. NOTE: Note the position of the components before removal.

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  1. NOTE: Note the position of the components before removal.

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  1. NOTE: Note the position of the components before removal.

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  1. Determine the cylinder head gasket.
    Refer to: Specifications (303-01F Engine - 1.5L Duratorq-TDCi (70kW/95PS)/1.5L Duratorq-TDCi (55kW/75PS) (XU), Specifications).

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  1. Remove the following items:

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