B-MAX 2012 – Engine – 1.5L Duratorq-TDCi (70kW/95PS)/1.5L Duratorq-TDCi (55kW/75PS) (XU) – Engine Accessories – Installation

Engine - 1.5L Duratorq-TDCi (70kW/95PS)/1.5L Duratorq-TDCi (55kW/75PS) (XU) - Engine AccessoriesB-MAX 2012.75 (01/2012-)

Installation

Special Tool(s) / General Equipment

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303-1557
Wrench, Generator

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303-435
Mounting Stand

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303-435-06
Mounting Bracket for 303-435

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303-435-13C
Mounting Plate for 303-435-06

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309-004
Pliers, Exhaust Clamps
Floor Crane
Lifting Bracket
Mounting Table Set
Retaining Strap
Wooden Block
  1. Torque: 48 Nm

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  1. Torque: 10 Nm

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  1. Torque: 8 Nm

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  1. Torque:
    1 8 Nm
    2 8 Nm
    3 20 Nm

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  1. Torque:
    1 8 Nm
    2 8 Nm

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  1. Torque:
    1 8 Nm
    2 20 Nm

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  1. Torque: 10 Nm

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  1. Torque: 22 Nm

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  1. Torque: 25 Nm

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  1. Torque: 8 Nm

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  1.  
    1. Torque: 25 Nm

    1. NOTE: Make sure that a new component is installed.

      Torque: 30 Nm

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  1. Torque: 8 Nm

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  1. Torque: 8 Nm

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  1. Torque: 20 Nm

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  1. Torque: 8 Nm

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  1. Torque: 55 Nm

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  1. Torque: 10 Nm

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  1. Torque: 8 Nm

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  1. NOTICE:

    caution Extreme cleanliness must be exercised when handling the components.

    caution Make sure that the area around the component is clean and free of foreign material.

    NOTE: Use suitable paper to absorb any escaping fluid.

    Refer to: Quick Release Coupling (310-00F Fuel System - General Information - 1.5L Duratorq-TDCi (70kW/95PS)/1.5L Duratorq-TDCi (55kW/75PS) (XU), General Procedures).

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  1. Refer to: Quick Release Coupling (310-00F Fuel System - General Information - 1.5L Duratorq-TDCi (70kW/95PS)/1.5L Duratorq-TDCi (55kW/75PS) (XU), General Procedures).

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  1. Torque: 8 Nm

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  1. Torque:
    1 10 Nm
    2 14 Nm
    3 10 Nm
    4 10 Nm

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  1. NOTICE:

    caution Extreme cleanliness must be exercised when handling the components.

    caution Make sure that the area around the component is clean and free of foreign material.

    NOTE: Use suitable paper to absorb any escaping fluid.

    Refer to: Quick Release Coupling (310-00F Fuel System - General Information - 1.5L Duratorq-TDCi (70kW/95PS)/1.5L Duratorq-TDCi (55kW/75PS) (XU), General Procedures).
    Torque:
    1 8 Nm
    2 8 Nm

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  1. Torque: 14 Nm

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  1. Torque: 5 Nm

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  1. Install the General Equipments: Floor Crane, Lifting Bracket

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  1. Remove Special Service Tools: 303-435, 303-435-06, 303-435-13C.

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  1. Torque:
    1 25 Nm
    2 25 Nm

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  1. Torque: 25 Nm

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  1. Use Special Service Tool: 303-1557.
    Torque:
    1: 45 Nm
    2: 39 Nm

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  1. Torque: 15 Nm

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  1. If equipped.

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  1. Torque: 25 Nm

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  1. Torque: 8 Nm

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  1. Torque: 25 Nm

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  1. NOTE: Make sure that the component is installed to the position noted before removal.

    Use Special Service Tool: 309-004.
    Torque: 25 Nm

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  1. Torque: 8 Nm

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  1. Torque:
    1: 48 Nm
    2: 15 Nm
    3: 15 Nm

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  1. warningWARNING: Always secure engines, transmissions, or other heavy components to the support fixture with straps and wooden support blocks. Improperly secured assemblies could fall off the fixture, resulting in serious personal injury.

    Install the General Equipments: Retaining Strap, Wooden Block, Mounting Table Set

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  1. Remove the General Equipments: Floor Crane, Lifting Bracket

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