B-MAX 2012 – Engine – 1.5L Duratorq-TDCi (70kW/95PS)/1.5L Duratorq-TDCi (55kW/75PS) (XU) – Valve Stem Seals – Removal and Installation

Engine - 1.5L Duratorq-TDCi (70kW/95PS)/1.5L Duratorq-TDCi (55kW/75PS) (XU) - Valve Stem SealsB-MAX 2012.75 (01/2012-)
Removal and Installation

Special Tool(s) / General Equipment

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205-047
Slide Hammer

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303-060
Compressor, Valve Spring

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303-060-07
Adapter for 303-060

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303-060-10
Adapter for 303-060

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303-292
Remover, Valve Stem Seal

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303-362
Installer, Valve Stem Collets
Plastic Scraper
Materials
NameSpecification
????? H-BW
CU7J-BNDRT-AA
-
RTV Silicone Sealant
WSE-M4G323-A6

Removal

NOTE: Removal steps in this procedure may contain installation details.

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  1. Refer to: Air Cleaner (303-12E Intake Air Distribution and Filtering - 1.5L Duratorq-TDCi (70kW/95PS)/1.5L Duratorq-TDCi (55kW/75PS) (XU), Removal and Installation).
  1. Refer to: Valve Cover (303-01F Engine - 1.5L Duratorq-TDCi (70kW/95PS)/1.5L Duratorq-TDCi (55kW/75PS) (XU), Removal and Installation).
  1. Refer to: Timing Belt (303-01F Engine - 1.5L Duratorq-TDCi (70kW/95PS)/1.5L Duratorq-TDCi (55kW/75PS) (XU), Removal and Installation).
  1. Refer to: Fuel Injectors (303-04F Fuel Charging and Controls - 1.5L Duratorq-TDCi (70kW/95PS)/1.5L Duratorq-TDCi (55kW/75PS) (XU), Removal and Installation).

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  1. NOTE: Be prepared to collect escaping fluid.

    Refer to: Quick Release Coupling (310-00F Fuel System - General Information - 1.5L Duratorq-TDCi (70kW/95PS)/1.5L Duratorq-TDCi (55kW/75PS) (XU), General Procedures).

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  1. NOTE: Note the position of the components before removal.

    NOTE: Use a new seal.

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  1. Position the appropriate piston at top dead center (TDC).
  1. Use Special Service Tools: 303-060, 303-060-10, 303-060-07, 303-362.

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  1. Use Special Service Tools: 303-292, 205-047.

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Installation

  1. To install, reverse the removal procedure.
  1. NOTE: Make sure that new components are installed.

    Use a suitable socket.

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  1. NOTE: Make sure that the mating faces are clean and free of foreign material.

    1. Use the General Equipment: Plastic Scraper

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  1. cautionNOTICE: Take extra care not to damage the mating faces.

    NOTE: Make sure that the mating faces are clean and free of foreign material.

    NOTE: The component must be installed within 5 minutes of applying the sealant.

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  1. Torque: 10 Nm

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